University of Wisconsin-Madison

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Interdisciplinary Professional Programs

Maintenance Lubrication Fundamentals

interpro.wisc.edu/RA01820See upcoming dates

Course Overview

Machinery lubrication is often overlooked, yet it's one of the most critical factors in achieving equipment and operations reliability. This course covers lubrication theory, lubricant selection, application techniques, and condition monitoring, all within the context of a proactive maintenance strategy. Participants will leave with the tools to reduce failures, extend asset life, and align lubrication practices with broader reliability goals.  Optional: this course is considered a qualifying course towards the Level 1 Machinery Lubrication Technician certification (MLT1).

Who Should Attend

  • Maintenance and asset managers responsible for equipment reliability.
  • Reliability engineers and CMMS coordinators seeking to optimize lubrication practices.
  • Technicians and maintenance leads involved in hands-on lubrication and system upkeep.

Learning Outcomes

  • Select and apply the right lubricants for various machine types and operating environments.
  • Design and implement lubrication strategies that support preventive and predictive maintenance programs.
  • Manage lubricant storage, application systems, and contamination control to maximize equipment uptime.

Additional Information

This course is part of the Maintenance and Reliability Management Certificate. Enhance your maintenance skills while earning a recognized credential.

Course Outline

Maintenance Strategy

  • Why machines fail
  • The impact of poor maintenance on company profits
  • The role of effective lubrication in failure avoidance

Lubrication Theory

  • Fundamentals of tribology
  • Functions of a lubricant
  • Hydrodynamic lubrication (sliding friction)
  • Elasto-hydrodynamic lubrication (rolling friction)
  • Mixed-film lubrication

Lubricants

  • Base-oils
  • Additives and their functions
  • Oil lubricant physical, chemical and performance properties and classifications
  • Grease lubrication
    • How grease is made
    • Thickener types
    • Thickener compatibility
    • Grease lubricant physical, chemical and performance properties and classifications

Lubricant Selection

  • Viscosity selection
  • Base-oil type selection
  • Additive system selection
  • Machine specific lubricant requirements
    • Hydraulic systems
    • Rolling element bearings
    • Journal bearings
    • Reciprocating engines
    • Gearing and gearboxes
  • Application and environment related adjustments

Lubricant Application

  • Basic calculations for determining required lubricant volume
  • Basic calculations to determine re-lube and change frequencies
  • When to select oil, when to select grease
  • Effective use of manual delivery techniques
  • Automatic delivery systems
    • Automated deliver options
      • Automated grease systems
      • Oil mist systems
      • Drip and wick lubricators
    • Deciding when to employ automated lubricators
    • Maintenance of automated lubrication systems

Preventive and Predictive Maintenance

  • Lube routes and scheduling
  • Oil analysis and technologies to assure lubrication effectiveness
  • Equipment tagging and identification

Lube Condition Control

  • Filtration and separation technologies
  • Filter rating
  • Filtration system design and filter selection

Lube Storage and Management

  • Lubricant receiving procedures
  • Proper storage and inventory management
  • Lube storage containers
  • Proper storage of grease-guns and other lube application devices
  • Maintenance of automatic grease systems
  • Health and safety assurance

Instructor

Joe Anderson

Joe Anderson is the COO for ReliabilityX. He began his maintenance career, while in high school, working for Tyson (formally IBP). He possesses over 20 years of leadership experience improving maintenance departments processes for Fortune 500 companies in the food and beverage, and pharmaceutical industries. Joe is the author of a column in Plant Services magazine and is a recognized leader in reliability. He holds a Bachelor's Degree in Business from Strayer University. He is a CMRP, CRL, CARO, MLT2, MLA1, LSSGB, IAM-55k, CRL Black Belt and was recognized as one of the top 50 leaders in the country by the United States Congress, being awarded the National Leadership Award.

Upcoming dates (1)