Improving Equipment Uptime and Performance with TPM
Upcoming dates (1)
Fee
- $1,295
-
This course has a face-to-face or online attendance option:
Face-to-face course includes morning and afternoon breaks, scheduled lunches, course materials and face-to-face instruction.
Online course includes course materials and online instruction.
ID
RA01638-C788
Credits
- CEU: 1.4
- PDH: 14
Schedule
Face-to-Face Attendance:
Registration 7:30 AM Central Time
Face-to-face instruction 8:00 AM - 4:30 PM Central Time
Online Attendance:
Access Zoom web conference 7:30 AM Central Time
Online instruction 8:00 AM - 4:30 PM Central Time
Course Notes
Please Register By Friday, Oct 6th
To Avoid Being Waitlisted
This is a HyFlex (in-person and online) taught course. Your registration is for one teaching platform only: in-person or online. Please be prepared to attend all days either in-person or online. Contact us if you have any questions or if you need to make a change.
Registration confirmation will guide students through accessing the Canvas course site.
Students will create and log in to the Canvas course site with a NetID. Course assets such as learning materials, participation certificates, and course evaluations will be available to all students through the Canvas course site.
Please watch the email address that you provide during registration for release dates and pre-course information.
Instructor
Joe Anderson
Location
Accommodations
Room: rates start at $169
Group Code: TPM
Reserve by: Sep. 22, 2023
Accommodations include: Complimentary WiFi, Complimentary Local and Airport Shuttle Service
Cancellation Policy
If you cannot attend, please notify us no later than one week before your course begins, and we will refund your fee. Cancellations received after this date and no-shows are subject to a $150 administrative fee. You may enroll a substitute at any time before the course starts.
Course Overview
Although a plant with zero unplanned downtime, quality issues, reduced machine speeds, and accidents may seem unachievable, total productive maintenance (TPM) allows manufacturers to make constant and ongoing progress toward all these operating conditions.
There are several different methods for implementing TPM. This course follows the 8 pillar model, which has been implemented by companies in many countries. An overview of all 8 pillars will be provided, followed by in-depth information on implementing and sustaining planned and autonomous maintenance.
Who Should Attend?
- Plant managers
- Operations managers
- Asset, reliability, and maintenance managers
- Maintenance supervisors and team leaders
- Maintenance planners and schedulers
Additional Information
This course is part of the Maintenance and Reliability Management Certificate. Enhance your maintenance skills while earning a recognized credential.
Course Outline
Background of Total Productive Maintenance
- Nakajima and Japan Institute for Plant Maintenance (JIPM)
- Influences of Deming, Juran, Ohno, Toyoda, Shingo
- Relationship to Lean, Six Sigma, Reliability Centered Maintenance, Design for Reliability, and Theory of Constraints
- TPM viewed as cost vs investment
Foundations TPM
- Loss Analysis
- 5S
- Route Deployment
Focus of TPM: Loss Identification and Elimination of Equipment Losses
- 25 Major Losses
- 6 Big Losses
- Use and Abuse of Overall Equipment Efficiency
- Total Effective Equipment Performance
- Demand Fulfillment vs Demand Creation
Implementation of the Planned Maintenance Pillar
- Six Step Process
- Gives and Gets of the PM Pillar
- Plant Charter, Pillar Master Plan, and Activity Board
- Skills Matrix and Step Up Cards
- Daily Management System Development
- Use of 90 Day Plans
- Four Phases of PM Pillar
- Assessment and Step Audits
Implementation of the Autonomous Maintenance Pillar
- Seven Step Process
- Gives and Gets of the AM Pillar
- Plant Charter, Pillar Master Plan, and Activity Board
- Skills Matrix and Step Up Cards
- Daily Management System Development
- Safety Map and Lubrication Map Development
- Clean, Inspect, Lubricate, and other Operator PMs
- Use of 90 Day Plans
- Four Phases of AM Pillar
- Assessment and Step Audits
Instructor
Joe Anderson
Joe Anderson is the COO for ReliabilityX. He began his maintenance career, while in high school, working for Tyson (formally IBP). He possesses over 20 years of leadership experience improving maintenance departments processes for Fortune 500 companies in the food and beverage, and pharmaceutical industries. Joe is the author of a column in Plant Services magazine and is a recognized leader in reliability. He holds a Bachelor's Degree in Business from Strayer University. He is a CMRP, CRL, CARO, MLT2, MLA1, LSSGB, IAM-55k, CRL Black Belt and was recognized as one of the top 50 leaders in the country by the United States Congress, being awarded the National Leadership Award.
Improving Equipment Uptime and Performance with TPM
Location: Madison, WI or Live Online
Course #: RA01638-C788
Fee: $1,295
Fee
- $1,295
-
This course has a face-to-face or online attendance option:
Face-to-face course includes morning and afternoon breaks, scheduled lunches, course materials and face-to-face instruction.
Online course includes course materials and online instruction.
Credits
- CEU: 1.4
- PDH: 14
Schedule
Face-to-Face Attendance:
Registration 7:30 AM Central Time
Face-to-face instruction 8:00 AM - 4:30 PM Central Time
Online Attendance:
Access Zoom web conference 7:30 AM Central Time
Online instruction 8:00 AM - 4:30 PM Central Time
Course Notes
Please Register By Friday, Oct 6th
To Avoid Being Waitlisted
This is a HyFlex (in-person and online) taught course. Your registration is for one teaching platform only: in-person or online. Please be prepared to attend all days either in-person or online. Contact us if you have any questions or if you need to make a change.
Registration confirmation will guide students through accessing the Canvas course site.
Students will create and log in to the Canvas course site with a NetID. Course assets such as learning materials, participation certificates, and course evaluations will be available to all students through the Canvas course site.
Please watch the email address that you provide during registration for release dates and pre-course information.
Instructor
Joe Anderson
Location
Accommodations
Room: rates start at $169
Group Code: TPM
Reserve by: Sep. 22, 2023
Accommodations include: Complimentary WiFi, Complimentary Local and Airport Shuttle Service
Cancellation Policy
If you cannot attend, please notify us no later than one week before your course begins, and we will refund your fee. Cancellations received after this date and no-shows are subject to a $150 administrative fee. You may enroll a substitute at any time before the course starts.
Improving Equipment Uptime and Performance with TPM
Course #: RA01638Improving Equipment Uptime and Performance with TPM
Date: Mon. November 07, 2022 – Tue. November 08, 2022ID: RA01638-C571
Fee:
- $1,295
-
This course has a face-to-face or online attendance option.
- CEU: 1.4
- PDH: 14
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