
Course Overview
Based on the Society for Maintenance and Reliability Professionals (SMRP) knowledge base, this course incorporates extensive research from leading sources on best practices. Participants will learn essential strategies for asset reliability, regardless of their starting point. Many who have completed this program gain confidence and, along with independent study, go on to successfully achieve their certification as a maintenance and reliability professional (CMRP).
Learning Outcomes
- Develop the ability to ensure maintenance and reliability goals align with the company's overall goals to achieve the desired results.
- Measure, track, and analyze performance metrics and Key Performance Indicators (KPIs) to continuously improve maintenance and reliability processes.
- Optimize equipment reliability through data-driven strategies, cost-benefit analysis, and continuous improvement.
- Accurately calculate operations and maintenance (O&M) projected costs for industrial machinery and determine optimal maintenance intervals based on usage patterns and historical data.
Who Should Attend?
- Operations vice presidents, managers, and production supervisors responsible for overseeing maintenance and reliability.
- Maintenance directors, managers, supervisors, engineers, superintendents, and personnel aiming to enhance their skills and knowledge.
- Reliability managers, engineers, manufacturing managers, storeroom managers, technicians, continuous improvement managers, TPM coordinators, and plant engineers seeking to optimize asset reliability and performance.
Additional Information
This course is one of the five total courses required for the Maintenance and Reliability (MRM) Certificate. The content outline is based on the Society for Maintenance and Reliability Professionals (SMRP) knowledge base. Extensive research was conducted using today's leading and latest sources for best practices. Course can be taken individually as well.
Course Outline
Business Management
- Vision and Mission
- Create a compelling business case
- Tracking and analyzing metrics and KPIs
- Managing change
- Communication
- Regulations and EHS
Manufacturing and Process Reliability
- Maintenance process workflows
- Applying process improvement
- Change management
- Keeping processes updated
Equipment Reliability
- Reliability goals and process expectations
- Evaluating equipment reliability
- Ensuring existing equipment operates reliably
- Ensuring new equipment operates reliably
- Cost-benefit analysis
- Appling reliability strategies
- Adjusting reliability strategies
Leadership and Organization
- Organizational structure
- Measuring and evaluating staff skills
- Roles and responsibilities
- Hiring and training for capabilities
- Building leadership skills
Work Management
- Identify and approve work
- Work prioritization
- Planning work
- Scheduling work
- Executing work
- Documenting work
- Analyzing and following-up on work
- Performance metrics
- Project planning and tracking
- Utilizing information technology
- The storeroom
Instructors
George Williams
George is the founder and CEO of ReliabilityX and a recognized leader in the field of maintenance and reliability. He holds a master’s degree in reliability engineering from Monash University and began his career in maintenance while still in high school, working alongside his father. George spent 16 years with a major pharmaceutical company, advancing from technician to global asset management leader. His team earned the prestigious Uptime Award for Best Maintenance and Reliability Program in 2015. A Certified Maintenance and Reliability Professional (CMRP) and Certified Reliability Leader, George was named CMRP of the Year by the Society for Maintenance and Reliability Professionals in 2016. He also holds certifications in vibration analysis, infrared thermography, ultrasound, motion amplification, and plant maintenance management. A published author and experienced educator, George has been teaching maintenance and reliability courses for UW–Madison Interdisciplinary Professional Programs since 2010.
John Ross
John L. Ross, Jr has been a practitioner of maintenance and reliability for almost four decades. He is a former Captain in the United States Air Force, a Distinguished Graduate of both the Aircraft Maintenance Officer School and the Squadron Officer School. John is a Gulf War veteran.
He is a published author of almost two dozen articles and two best-selling books: The Reliability Excellence Workbook, From Ideas to Action; Cover You’re A$$ets, Asset Management at Your Place and at Your Pace.
John is the President of the international reliability consulting company, Maintenance Innovators, Inc., a global thought leader in equipment reliability. John is the co-founder of the American Reliability & Maintenance Institute; creators and administrators of the Certified Storeroom Manager, Certified Storeroom Technician, and the Certified Professional Reliability Engineer certifications.
John is a certified Lean Manufacturing facilitator, Process Safety Management SME, and a Certified Maintenance and Reliability Professional (CMRP). John holds a U.S. Patent, an A.S., B.S., M.S. and Ph.D.
