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Course Outline
Day 1 – Foundations and Strategic Practices
The Storeroom's Contribution to Total Process Reliability
- Common Storeroom Challenges
- The Storeroom's Role in Reliability
Nine Strategic Practices
Main Topics
- Data Scrubbing
- Optimizing Stock Levels
- Critical Spares Evaluation
- VMI/Consignment
Supplemental Course Materials Provided
- Problem Solving
- Monthly Budget
- Salvage Value
- Material Scrap
- Parts Standardization
Day 2 – Tactical Processes and Procurement
Fifteen Tactical Processe
Main Topics
- New Item Setup
- ABC Classification
- Cycle Counting
- Kitting
- Issuing
- Obsolescence
- Materials Preventive Maintenance
Supplemental Course Materials Provided
- Improvement Opportunities
- Purchasing and Procurement
- Requisition of Materials
- Receiving
- Repair or Replace
- Delivery
- Return to Supplier and Return to Stock
- Emergency Procurement
Stores Stock Committee
- Form and Charter
- Improvement Opportunities
Maintenance Budget Contribution
- Making Sense of Cents
- Storeroom Users
- Improvement Opportunities
Root Cause Analysis
- Fix It Forever
- What Hits Your Radar
- 5 Why Analysis
Day 3 – Safety, Layout, and Your Improvement Plan
Safety and Environmental Practices
- Your Plant Goals
- The Storeroom's Contribution
Storeroom Layout
- Current State and Future State
- Storage Requirements
- 5S Activities
Storeroom Organization
- Roles and Responsibilities
- Process Guide and Workflow
- RACI and Activity Detail
Develop Your Improvement Plan
- Seminar Review
- Customized Improvement Plan